Fuel Storage
In order to be safe, the smaller fuel canisters or the big refueling tank has to be stored away from the main complex or building. Adding to the safety aspect, it is necessary that "No Smoking" signs are prominently displayed in the vicinity. Ideally, the fuel tanks must be stored in a secure enclosure that could just be accessed by authorized employees. It is vital for the safety of the operator, and everybody they work with, that these safety regulations are strictly complied with.
The fuel enclosure itself needs to be protected from vehicle impact. Using retaining systems like concrete bumpers for example, could carry out this task. Other retaining methods can be utilized. It is also vital to have a fire extinguisher present at the refueling station. Moreover, anyone who is operating the fueling station should be trained and also must be trained to effectively and safely use the fire extinguisher. With regards to the fuel aspect, safety is of utmost importance.
Operator Training
The Occupational Safety and Health Administration requires that all operators using a lift truck must be correctly trained. This training includes a classroom part in addition to hands-on training. After completing the training session, the person must be tested in order to prove that they understand the training materials. A part of this training also includes the correct way of the refueling process of the forklift. The training also includes precautions involved for the refueling of any unit they could be driving as well as site-specific procedures.
Medical Treatment
There should be an MSDS or Material Safety Data Sheet center located within the facility where the lift truck is operating. This center would include the MSDSs for all chemicals and solvents that are used on site. This would also cover the propane which is used to refuel the unit, together with the acid in the forklift battery.
The MSDSs sheets are required to be available to all personnel all the time. Like for example, if an exposure incident happens, the person needs to be evaluated right away. If any medical attention is considered necessary, to must be given without any delay. Generally, if you are not certain if medical treatment is considered necessary, as a general rule; have a physician examine the injury if you fear it is severe. Better to be safe than sorry.